Custom Size Pallets in Los Angeles
Not every product fits on a standard pallet. Bro Pallets LLC builds custom pallets to your exact specifications — any dimension, any quantity, any reinforcement level. From oversized freight platforms to small specialty pallets, we manufacture non-standard pallet sizes for businesses across Los Angeles and Southern California.
Why Custom Built Pallets?
Standard pallets work for most general warehousing and shipping needs. But when your product has unique dimensions, unusual weight distribution, or specialized handling requirements, a custom built pallet is the only solution that truly fits. Forcing a non-standard product onto a standard pallet leads to wasted space, unstable loads, product damage, and higher shipping costs.
At Bro Pallets LLC, we build custom pallets from scratch at our yard in Los Angeles. You tell us the length, width, height, weight capacity, and any special features — and we construct it using quality lumber sized to your exact requirements. Whether you need one prototype pallet or a thousand production units, we handle the job from design through delivery.
- Any dimensions — you specify, we build
- Extra-large pallets for oversized freight
- Small custom pallets for specialty products
- Reinforced options for heavy loads
- Heat treated (ISPM-15) available on custom sizes
- Small and large batch orders welcome
⏰ Custom lead time — Call for details
Get a QuoteHow to Order Custom Pallets
Our process is straightforward. We work directly with you to understand your requirements and deliver exactly what you need.
Step 1: Tell Us Your Specifications
Call us or submit a quote request with the following details: length, width, and height of the pallet; the weight it needs to support; whether it needs to be a 2-way or 4-way entry; and any special features like reinforced stringers, notched runners, or specific lumber thickness. If you have a drawing or CAD file, even better — send it to us and we will match it exactly.
Step 2: We Provide a Quote
Based on your specifications and quantity, we calculate the lumber requirements and labor involved, then provide a clear quote with no hidden fees. Pricing depends on the size, complexity, wood type, and whether heat treatment is required. We are transparent about costs and will work with you to find the most cost-effective solution without compromising structural integrity.
Step 3: Production
Once you approve the quote, our team builds your custom pallets at our Los Angeles yard. Turnaround time depends on the quantity and complexity of the order. Simple custom sizes with standard construction can often be ready within a few business days. Larger orders or pallets requiring special reinforcement or heat treatment may take slightly longer.
Step 4: Delivery
We deliver your finished custom pallets directly to your location anywhere in Los Angeles County, Orange County, or the Inland Empire. Free delivery is available on qualifying orders of 100 or more units.
Types of Custom Pallets We Build
Oversized Pallets
When your cargo exceeds standard dimensions, you need a platform that matches. We build oversized pallets for industrial machinery, HVAC equipment, solar panel arrays, construction materials, and any other freight that requires a larger-than-normal footprint. Common oversized requests include 60x48, 72x48, 96x48, and even larger. We use thicker lumber and additional support blocks to ensure these pallets handle the extra weight and span safely.
Small Specialty Pallets
On the other end of the spectrum, some products require compact pallets that fit inside specific packaging, display fixtures, or storage systems. We build small custom pallets starting from 12x12 inches up to any size below standard dimensions. These are popular with electronics companies, boutique food producers, and retailers who need display-ready shipping platforms.
Reinforced Heavy-Duty Pallets
Standard pallets are designed for typical warehouse loads of 2,000 to 4,600 pounds. But if your products are significantly heavier — cast iron, concrete, steel coils, stone slabs — we build reinforced pallets with thicker deck boards, additional stringers or blocks, and hardwood lumber rated for extreme weight. Tell us the load and we will engineer a pallet that handles it.
Flush or Reversible Pallets
Some applications require pallets with a smooth, continuous top surface (flush deck) for products that need full bottom support. We also build reversible pallets that can be flipped and used from either side, effectively doubling the usable life of the pallet. These are common in manufacturing environments where pallets see heavy use.
Who Orders Custom Pallets in Los Angeles?
Non-standard pallet sizes are more common than most people realize. Across the diverse industrial landscape of Los Angeles, custom pallets solve specific problems that off-the-shelf options cannot:
- Aerospace & Defense: Components that require precise dimensional support and cannot shift during transport need pallets matched to their exact footprint.
- Film & Entertainment: Hollywood studios and production companies ship custom sets, props, and equipment that rarely conform to standard pallet dimensions.
- Art & Gallery Shipping: Galleries and auction houses in the LA arts district need custom pallets sized to protect paintings, sculptures, and installations during transit.
- Industrial Machinery: CNC machines, printing presses, and heavy equipment require oversized, reinforced pallets that can support extreme weights.
- Solar & Renewable Energy: Solar panel manufacturers and installers throughout Southern California use custom pallets sized for panel dimensions.
- Specialty Food & Beverage: Craft breweries, wineries, and artisan food producers often need smaller or non-standard pallets for unique packaging configurations.
Frequently Asked Questions
What is the minimum order for custom size pallets?
There is no strict minimum. We welcome both small orders (even a single prototype) and large production runs of thousands of units. The per-unit cost decreases with larger quantities, so bulk orders get better pricing. Call us to discuss your specific needs.
How long does it take to build custom pallets?
Turnaround depends on the complexity and quantity. Simple custom dimensions with standard construction are often ready within 3 to 5 business days. Larger orders, reinforced builds, or pallets requiring ISPM-15 heat treatment may take up to 7 to 10 business days. We will give you a clear timeline when you place your order.
Can custom pallets be heat treated for international shipping?
Yes. We offer ISPM-15 heat treatment on all custom pallet sizes. The pallets are treated to the required core temperature of 56°C for 30 minutes and stamped with the official certification mark. This is available on any custom dimension we build.
Do you build custom pallets for one-time use or reusable applications?
Both. We can build economy-grade custom pallets for one-way shipments where cost efficiency is the priority, and heavy-duty reusable pallets for closed-loop systems where durability is essential. We will recommend the right construction approach based on your intended use.
Related Products & Resources
- Standard Block Pallets — Our full range of standard-size block pallets in all grades.
- Custom Crate Boxes — Need enclosed protection? Our custom wooden crates provide full coverage.
- Heat Treated Pallets (ISPM-15) — Export-ready pallets with official certification.
- Blog: How to Choose the Right Pallet Size — A guide to selecting the best pallet dimensions for your products.
Get Custom Pallets Built to Your Specs
Tell us the dimensions and we will make it happen. Custom pallets built and delivered across Los Angeles and Southern California.
☎ (213) 703-5326 English
☎ (323) 674-6876 Español
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